Discovery Channel's "How It's Made" has filmed the manufacturing
process for the vertical steam boiler at Fulton Boiler Works. The show
"How It's Made" chronicles the fabrication of various industrial, commercial
and household products and includes narration of the process from conception to
shipment. Additional filming took place at a concrete production plant where
Fulton steam boilers are used during the cold months to heat the water used to
mix concrete.
Fulton's episode will show the manufacturing of steam boilers, detailing the
construction as it begins with a series of heavy-walled large diameter schedule
80 flue pipes that are welded to the top and bottom heads of the boiler
pressure vessel. The flue pipes are then surrounded by a water-backed design
that speeds up boiler startup time and creates overall even heating throughout
the unit. According to the manufacturer, this feature, along with other design aspects
of its vertical steam boilers, result in fuel-to-steam efficiencies of up to 85
percent. All Fulton steam boiler products are built and certified to ASME and
other applicable codes. The production process concludes with the painting,
labeling, stamping and certification of the boiler prior to shipment.
"How It's Made" airs Fridays at 9 p.m. EST. The episode that will
highlight Fulton is scheduled to broadcast on the Discovery Channel and Science
Channel in the spring of 2009.
Fulton
is a global manufacturer of heat transfer products including thermal fluid,
steam and hot water boilers. The U.S. manufacturing facilities are located in
New York, Ohio and Texas. Fulton also has a plant in Bristol, England, and two
manufacturing facilities in China, one in Ningbo and one in Hangzhou.