While product quality and consistency are key process requirements, operating costs and, in particular, energy consumption also are critical to the commercial success of any organization. 

Aside from simple blending processes, most chemical processes involve a temperature change in one way or another. For example, products may need to be heated to facilitate a reaction, or cooled to control reaction rate. Many of these applications involve using a heat exchanger to add or remove heat from the process fluid.

Purchasing new equipment — whether it is an entire industrial drying system or a new water heater for your home — is no small feat. Many factors should be considered.

Both globalization and protectionism forces — with varying impacts in different regions of the world — are creating instability and uncertainty about the future cost of energy in all regions.

Modular boilers allow facilities to install several smaller boilers rather than a single large one. A short startup means that the boilers can be cycled on only when steam demand warrants it.

As a manufacturer of capital equipment, it is common to be part of a multiple-bid process. When researching to buy a new industrial oven, processors often obtain several quotes for the same project — sometimes with different specifications and price points.

Energy service outsourcing allows large facilities to contract out the management of one or more energy functions such as steam, water treatment or compressed air activities.

Free cooling chillers are suited for production facilities that must be cooled while outdoor temperatures are low.

Over the last few columns, I’ve beaten the energy conservation drum pretty hard. But energy costs remain fairly high, and many companies are still struggling with their impact on profitability, so please indulge me one more swing of the drumstick.